Fiber-To-The-Home Cable Manufacturing Line – State-of-the-art Production System
Have you realized that modern fiber optic cable systems are capable of running at speeds of up to 190 m/min? This incredible efficiency is made possible by advanced manufacturing solutions tailored to rapid production.
These systems are constructed to handle multiple cabling forms, such as service cables and firmly insulated cables. Their space-saving construction, often under 26 m, makes them ideal for contemporary plants.
Incorporation into automated manufacturing systems secures smooth functioning. By means of MES/ERP connectivity, these fiber ribbone line fabrication lines offer peerless accuracy and productivity. Thus, they are preferred for enterprises striving to remain at the forefront in the fiber network field.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes are key to addressing the increasing requirement for dependable links. These systems aim to manufacture top-grade light-transmitting wires that power today’s connectivity grids. Utilizing sophisticated techniques, they ensure precision and swiftness in each phase of the production.
Understanding the FTTH Manufacturing Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. They include uncoated strands reinforced with steel or FRP, encased in protective sheathing. The result is a durable and efficient solution for fast digital connectivity.
The system is compatible with multiple substances, such as PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism provides exact tension management, keeping precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its accuracy and performance. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. It secures steady standards across every fiber cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP Integration | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | High productivity |
| Low Energy Requirement | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.